Intelligent Warp Tension Control Warping Creel

Understanding the Importance

Consistent and equal tension of the warp yarns is absolutely essential in textile production. Should the tension be unequal, the resulting fabric will also be uneven and prone to flaws such as pilling. Ensuring this continuous tension depends critically on the warping creel. It minimizes the problems created by changing tension during the weaving process by producing almost constant tension in the warp yarns.

Our Solution

Achieve unparalleled fabric quality with our intelligent warp tension control warping creel. Having a modern control system, our creel always guarantees exact and consistent yarn tension. By continuously monitoring and adjusting tension, we eliminate the variations that can lead to uneven fabric and defects. Our technology guarantees a great degree of homogeneity in yarn tension by being compatible with all of our textile machines and able to offer the best creel system for different yarn criteria.

Revolutionize Your Weaving Process with Our Advanced Warping Creel

Say goodbye to the limitations of traditional warping creels. Our smart system provides lightning-fast response times, unrivaled accuracy, and great tension management. We let you create premium fabrics with less flaws by removing the discrepancies related with previous models. Discover the difference our sophisticated technology can bring about.

Ensure Perfect Fabric Every Time with Our Intelligent Warping Creel

Our intelligent warping creel is meant to produce extraordinary effects. It helps you: 

  • Eliminate fabric defects like unevenness and pilling
  • Improve overall fabric quality and uniformity
  • Maximize productivity and minimize downtime
  • Achieve greater efficiency in your weaving operations
Warp Tension Control System Interfac

Our intelligent warp tension control warping creel boasts a complex control system with an easy-to-use interface. There are four browsable pages on this interface, each showing ten warp beam positions for forty warp beam positions overall.

Control Functions:
  • Mode: The system operates in two modes: "Normal Mode" for standard warp control and pressing this button switches to "Beam Change Mode" (indicated in red) for automated beam rotation when yarn is pulled.
  • ON/OFF (√): A checkbox allows users to enable or disable individual beam controllers.
  • Current Tension: Displays the real-time tension values received from the sensors.
  • System Acquisition: Shows the target tension set by the user and acquired by the system.
  • Setting Tension: Allows users to set the required tension for production.
    1. Passive Warp Tension Control Warping Creel
    3. Our passive warp tension control warping creel utilizes a rope and friction system to precisely regulate warp beam rotation, ensuring consistent yarn tension.
    1. Active Warp Tension Control Warping Creel
    3. Our active warp tension control warping creel marks a major progress over passive systems. Driven by an individual motor, every warp beam achieves a remarkable tension accuracy of within 0.3%.
Applications
    2. Underwear Lace Band
    2. Bias Tape
    2. Seat Belt
    2. Curtains Tape
    2. Satin Ribbon
    2. Shoelace
We are the professional narrow fabric machinery provider with a thorough understanding of the demands of customers in the industry. All parts applied in our weaving machines have been processed in-house. In addition to weaving looms configured to standard requirements, we can provide you with equipment adjusted and configured to your requirements. We can even create completely customized ribbon weaving machines based on your products as well as batches of custom parts for narrow fabric weaving systems.